Process Stage |
Equipment (Model) |
Capacity/Parameter |
Function |
Crushing |
Jaw Crusher (PE-900×1200) |
100-160TPH, Feed Size: ≤750mm |
Primary crushing of raw ore |
|
Cone Crusher (CSB160) |
50-100TPH, Discharge Size: 5-15mm |
Secondary/tertiary crushing |
|
Vibrating Screen (YK1860) |
80-120TPH, Screen Mesh: 10mm |
Screening unqualified particles |
Grinding |
Ball Mill (MQG3200×4500) |
40-60TPH, Grinding Fineness: 0.074mm (65-80%) |
Grinding crushed ore to fine pulp |
|
Hydrocyclone (FX500) |
Handling Capacity: 50-80m³/h |
Classifying pulp to control fineness |
Flotation |
Agitation Tank (XBT-2000) |
Volume: 2000L, Stirring Speed: 180r/min |
Mixing pulp with flotation reagents |
|
Flotation Machine (XJK-20) |
Single Cell Volume: 20m³, Recovery Rate: ≥92% |
Separating copper minerals from gangue |
Dewatering |
Thickener (NT-12) |
Diameter: 12m, Handling Capacity: 80-120m³/h |
Preliminary dewatering (moisture: 50-60%) |
|
Pressure Filter (XMYZ120/1000-U) |
Filter Area: 120square meter, Moisture of Concentrate: ≤10% |
Final dewatering for copper concentrate |
The production line covers the full workflow from ore extraction to copper concentrate output, including crushing, grinding, flotation, and dewatering, ensuring stable copper recovery and consistent concentrate quality.
A complete copper ore processing line includes three main stages: mining, mineral processing (crushing, grinding, flotation, and dewatering), and auxiliary systems such as conveying, water supply, power supply, and environmental protection.
The line is suitable for various copper ores, including oxide copper ore and sulfide copper ore, depending on the selected crushing, grinding, and flotation process.
Raw ore is first crushed and ground to release copper minerals. Flotation reagents are then added to separate copper minerals from gangue, producing copper concentrate, which is finally thickened and filtered for storage and transport.
Yes. The production capacity can be customized according to customer requirements, ore characteristics, and project scale, from small pilot lines to large industrial operations.
Auxiliary systems include belt conveyors, pumps, power distribution equipment, and environmental protection units such as tailings dewatering and wastewater treatment systems to ensure stable and compliant operation.
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