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Umugqa wokuthenga amathambo owodwa kubhekisele kwezindlela zokusebenza ezinconywa ngokuphelele Ukulingisa iplanti yamathambo kunakho ukulungisa ngokwesikhathi esihlukile noma ukulungisa ngokuzimela. Izinkampani zokuphatha amathambo, izinkampani zokuphatha ngokuphambana, nezinkampani zokuphatha ngokuphambana kusuka kwezinye izinqumo ziyasebenza ngokuphambana nokuthinta kwezinye izinqumo, ngakho-ke ubukhulu bakho bokulungisa kubuyela kakhulu kunalokho abasebenzi bafuna. Umphakathi wokulungisa othembekile uyaphatha ukuthenga, ukuhamba kwezinsuku zokulungisa, nokuhlala kwezinsuku zokulungisa kungahleli. Le gujida ibonisa umphakathi wokulungisa ngokwesikhathi esihlukile okwenzelwe ngamathuba okulungisa, ukulungisa ngokwesikhathi, ukudibanisa izinto ezingasoloko, nokulungisa ngokubona isimo.
Ukwenza Umphakathi Wokulungisa Ngokwesikhathi
Ukwenza Amathuba Okulungisa Ngokwesikhathi
Kusetshenziswa kahle Ukulingisa iplanti yamathambo iqala ngokwezikhathi ezihlukene esivumela ukuthi izinkulungwane zezindaba zihambisane nezinkinga zokuphulwa. Izinkulungwane zezinsuku ziyagcina ukuthi ubhelti bengaphakanyisi, ukubheka kwezinkambo zokufaka, nokubheka ngokwesibonelo ukuthi kunezibholti ezingaqondi noma izono ezingafani nazo. Izinkulungwane zeminyaka yezinkambo ziyagcina ukubheka kwezinkambo zokugcina, ukubheka kwezinkambo zokusebenza kwezinkambo, nokubheka kwezinkambo zokuhambisana. Izinkulungwane zeminyaka yezinkambo ziyagcina ukubheka kwezinkambo zokugcina, ukubheka kwezinkambo zokusebenza kwezinkambo, nokubheka kwezinkambo zokuhambisana.
Izishutdawne zeminyaka nezinkambo zeminyaka ziyavumela ukwenza izinkulungwane eziphelele: ukubalansisa kwezinkambo, ukubuyisela kwezinkambo, nokuclean kwezinkambo zokusebenza. Ukushutdawnwa okuchazwe kuzovumela ukuthi izinkinga eziphansi zingabuyiselwe ukuthi zibe yizinkinga eziphelele ngokuthi kuzoba kusenziwa kakhulu. Ukuthi kubhalwe konke okwenziwa kuyabeka isibonelo sokubhalwa esinokubonwa ngokuvamile esikuvumela ukuthi sifunde i-ISO 9001 futhi kusiza abasupervisoyi ukubona izinkinga eziphansi zezinkambo.
Ukuvumela i-Reliability Targets ngezistandadi
Okunamandla Ukulingisa iplanti yamathambo leprogram yavumela imiphumela emithi, akasivumeli. Amateki ayachaza izilinganiso zeminyaka yokuqala phakathi kwezifundo (MTBF) kubearing, kuhlambe, nokusuka kwesikrini, emva koko bayalandela ukusebenza okwenzekayo ngaphandle kokuba kuyisilinganiso. Ukusebenza kwe-ISO 9001 kuyenza ukulungisa ukusebenza kusukela ekuthinteni kuya kusukela kwenziwa ngokuphathelene nendlela eyodwa, nangokwenza izindlela zokulungisa izinkinga ezibuyiselwa ngaphambi kokuzwa kwezinkinga eziphambili.
Ukuphepha kwelekthrikhu nokumechanikhali kufanele kubhekise konke ukusebenza. Ukulokha/ukuthenga kwe-OSHA 29 CFR 1910.147 kususela umthelela wokugcina amandla ngaphambi kokukhishwa kwesigugu sokuvuma. Izimpendulo zika-NFPA 70E ziyagcina ukusebenza kwezindawo ezinamandla nezinto zokulinda umuntu ngaphakathi kwezindawo zokuphatha. Ukufundisa abasebenzi ngalezi zimpendulo ziyakunciphisa isivumo sokufa nokuhlala indawo yasebenza iyisilinganiso.
Ukuphatha kwezilayi nokulinda i-bearings
Izithi zezilayi nezintaba zokulayisa
Amaphakathi aphela kakhulu ngokufakwa kwemithombo kanye nokungabikho kwelubilisi, akalungile ukuthi ngokuphakanyiswa kokulawula. Umkhondo wokubilisa okuphelele usebenzisa ilubilisi lokugcina elihambisana nendawo yonke: ilubilisi le-gear e-ISO VG 220 noma VG 320 emadriveri ekuphakanyiswa, ilubilisi elisebenzisa ilithiyamhi komphakathi emaphakathini amagqabi, kanye nemibono yelubilisi esentethi uma ubukhulu bekuphakanyiswa kwezinsuku zokusebenza kuyadinga ukuguqula kakhulu. Izikhathi zokubilisa zihambisana nokuphakanyiswa kwezinsuku zokusebenza kanye nokubikwa kwemithombo—kuvamile ukubilisa ngasinye isikhathi ngasinye ema-8 ku-12 ezinsuku zokusebenza kuma-housing amaphakathi atholakala ngaphandle.
Ukubilisa kakhulu kuhlela amaseyili, futhi ukubilisa okungenani kuhlela amaphakathi. Ukubilisa okwenziwa ngomthwalo wokuziphatha uyavamisa ukuguqula okwenziwa ngohand. Ukugcina imboni yokubilisa yonke imishini iyavumela ukuvikela izinto eziningi zokuphela kwezinkinga zokusebenza kwe-crusher plant maintenance plan eyasebenza ngamashini okuphakanyiswa.
Ukuthatha umfanekiso welubilisi kanye nokuvikela ukufakwa kwemithombo
Ukuthatha umfanekiso welubilisi uyakwenza ukubilisa kube yindlela yokuhlola. Umfanekiso othile ngasinye ngomnyaka ngasinye kusonke isikhumba sokubilisa sibonisa izinkulungwane zokuphela, ukufakwa kwamanzi, kanye nokuguqula kwesivinini kabusha ukuthi amaphakathi ayaphela.
Ukuhlanza kokugcina kubalulekile njengokuhlanza kwemithi. Imithi kufanele ibe zihlwe noma kusebenzisa ukuhlanza okungaphandle kokugcina uma izinhlobo zezinto ezingavumelekile ziyakhula. Ukudibanisa ukusampula nokuchaza ukuthi imishini iyadlula kuyavumela abaplaneri ukuthatha isiphumo ngomshini wokuphakamisa ngaphandle kokuthi kubhekwe njengokuthi kuyisikhathi sokuhlwa.
Ukuphatha ukugcina kwezinqambi zokushintsha
Ukugcina amaqoqo ase-Original Equipment Manufacturer (OEM) namaziqondiso amahle
Izindlela zokuhlwa ziyakhula kakhulu uma inqambi eyodwa ayikho, futhi leyo iqiniseka umshini. Ukugcina kwezinqambi zokushintsha kufanele kubhekwe ngokwesibonelo: kufanele kugcinwe amaqoqo ase-OEM njengezinkambu, izinkambu zokubhala, izinkambu zokugcina, nezinkambu zokubhala, ngakho-ke izinqambi ezincane zokuhlwa zingasebenzisa ukuthenga okudinga isikhathi eside. Amasiphi ase-OEM ayafanana nezifundo zokubhala zokwakhiwa kanye nezifundo zokubhala zokubhala, futhi kuzokwenza ukuthi kungabhekwe ngokukhula kwezinqambi kanye nokuhlwa kabusha.
Ukuhlanganisa izinto zokusebenza kubalances ikhaphitali ngokuphindaphinda isikhundla sokungasebenzi. Isistimu yesimali-nomkhulu sibiza ukubuyisela ukuthi yisikhundla esithile, futhi isibalo sezinto zokusebenza ngalinye ilayini yokuqala isivumela ukuthi akusenziwe ukuthenga izinto ezingafanele. Abasendleleni abathembekile nabazimisele izikhathi zokufika kuzo zikugcina isibuffer esihle ngokwesayensi yokuhlanganisa izinto zokusebenza kweCrusher Plant ekubaleni amalayini amaningi okukhanya.
Ukujabulisa Ukuphatha Kwamalayini Nokubiza Ukuthenga Kabusha
Ukuphatha kwamalayini kubhekisa kubonakalisa ukuthi iprodukti iyahluka kanjani nokuthi ukukhanya kwenza njani. Ukujabulisa ukuphatha ngokusebenzisa izikhala ezizodwa noma izikhala zokubhala ngokwesifunda sokuthi zingakanani ziyagcina kubonakalisa lapho amalayini ayiphatha kakhulu kufanele abuyiselwe. Ukubeka ukubiza ukuthenga kabusha lapho ukuphatha kwe-70 percent kungavimba ukuthi amalayini ayiphatha ngokusha ngalinye lokusebenza okuningi futhi kugcina ukuthi iprodukti ibe yisodwa.
Ukujabulisa ukuthi amalayini ayibonakalisa njani, ngokudlula nokubhalwa kwezinhlangano zokusebenza, kusiza abaplaneri ukuthi bahlange amalayini ngokuthi kubhekiswe kusisha sokuvalelwa kahle kodwa akusizo sokuvalelwa ngokusha, kugcina ukuthi iprodukti ibe yisodwa futhi kugcina ukuthi kubhekiswe kusisha kwezinhlangano zokusebenza.
Ukujabulisa Ukuthi Kukhona Ukungasebenzi Ngokusha Ukuthola Ukungasebenzi Ngokusha
Ukuchaza Kwezinkinga Zokudlula Kwemithambo Nokubheka Umphumela Wokugcina
Ukuchaza kwezinkinga zokudlula kwemithambo kususa ukugcina kusuka kwezinkampani zokugcina ezihlanganisa izinsuku kuze kuzwakala ukuthi kunezinkinga. Ukuchaza kwezinkinga zokudlula kwemithambo kufunda ukungafani, ukungabambisani, nokungafani kwezinkampani zokugcina ngeminyaka kabefore ukuthi kuzwakale ukuthi kunezinkinga. Izisensor ezingaphansi ziyathumela imininingwane yezinkinga zokudlula kwemithambo okuyinto ekhombisa ukuthi kunezinkinga ezahlukene kwezinkinga zokugcina, okuyindlela eyodwa yokugcina izinkampani zokugcina emaphilini okugcina izinkinga zokugcina.
Ukubheka umphumela wokugcina kuyahlanganisa ukuchaza kwezinkinga zokudlula kwemithambo. Ukubheka kwezinkinga zokudlula kwemithambo ngokuphatha kwezinkinga zokudlula kwemithambo kwezinkinga zokugcina nezinkinga zokugcina kufunda izinkinga ezikhulu ezimele ngokuphatha kwezinkinga zokudlula kwemithambo noma ukungabambisani. I- NFPA 70E iyagcina abasebenzi bakhuluma ngokuphatha kwezinkinga zokudlula kwemithambo. Ngokuhlanganisa lezi zindlela, kusiza ukuthi izinkinga zokugcina zizwele kanye nokuthi kuncane ukuthi kunezinkinga zokugcina zokugcina.
Ukuplaniswa Kwesikhathi Sokugcina
Ukuvulwa kwezikhathi ekhethiwe kusenza umsebenzi omkhulu kumkhawulo owethembekile. Ukuplaniswa kahle kuhlanganisa izinkomba—ukufaka amafutha, ukutshintsha i-liner, ukubamba i-belt, ukuzivocavoca kwezilwanyana—ukuze abantu basekhaya nabakhezi bavuseleke kahle. Ukuvulwa kwezikhathi ekhethiwe kuvumela abaqondi ukufunda ababuyiselayo futhi bakubonise ukuthi izibonakaliso zokugcina zihlukene ngaphandle kokunqula kwemithombo, okuhleza ubukhulu bekuphatha kwezindawo zokuproducwa ngeminyaka.
Ukuchazela ukuvulwa kwezikhathi nesiphumo sokubona izinto ezinconywayo nezinto ezingenakho kuzo kungavimba izikhathi ezingavunyelwanga. Izindawo zokuproducwa ezichazela ukuvulwa kwezikhathi ngokushiyekayo kwezinhlobo zokugcina zibonisa ukuthi kunezizindlela zokubiza ngemini emnye futhi ukuthi kunezinhlobo zokuproducwa zokwezinyanga, okuhleza isikhathi sokugcina kwezindawo zokuproducwa kusukela kusibalo sokuthengiselwa ku-ubukhulu bekuphatha kwezindawo zokuproducwa.
Okuphathelene nokuthintana Ukulingisa iplanti yamathambo kubuyisela iziphelo ezingavumelwani kubizwa ngemibizo emiselwe. Ngokuhlanganisa izikhedhuli zeminyaka, indlela eshiyekile yokulubrikitha, umkhawulo wamaphetha amahle, nokukhangala phansi kokuthi imithombo iyasebenza njani, isithuthi sokugcina isikhathi sokusebenza kanye nokunzima kwesikhathi sokuphatha izinto. Izindlela zokubhekisisa ezivamile njenge-sithuthi sikaRenshou se-600 TPH esebenzisa izikrashar ze-PCZ1615 ne-PC1213 zibonisa ukuthi indlela yokuvikela iyabuyisa izilayini zezihlangu zokushaya izinto ziyasebenza ngokuphelele ngezikhathi eziningi zokuproducwa.
Imibuzo Evame Ukubuzwa
Umbuzo
Izintaski ziphi eziyakwenzeka ngemva yomnyaka we-crusher?
Impendulo: Umnyaka wemva yomnyaka uyakhokha ukuthi ibelti iyatholakala njani, izigates zemfihla, amabholthi angafihli, nokusho okungasemthwakweni noma ukuthi kubhekise kancane. Abasebenzi bayaqinisa izindawo zokulubrikitha futhi bakhokha izicatshisi zokuscreena ukuthi kunezinhlobo noma kuzobhekiswa kancane. Ukubhala iziphumo emlogweni kubuyisa udatha lwezinhlobo. Lezi zikhathi zencane zibona iziphelo eziphambili kabusha ngaphambi kokuthi zibe yiziphelo eziphambili ekuthi zizohlanza ukusebenza kanye nokuvula ukuthi kufanele kwenziwe ukusiza.
Umbuzo
Kungani ubukhulu bekwalubrikitha kubandakanya ubudala be-bearing?
Impendulo: Amabheya ayihlukana kakhulu ngokufakwa kwamathambo ne-ukungabi nesikhundla sokubhala esihle kunezinhloso zokuphatha ngokwezinye, kodwa akuyiyo ukuphatha ngokwezinye. Ukusebenzisa isikrini esihle sokuzilima nokugcina kahle kusuka kwezindawo ezingavuthi kuzokuvikela amathambo okuhlinza amaphuzu. Ukuzilima kabusha ngeminyaka eyodwa kuzokugcina isikhundla sokubhala esihle, futhi ukusampula kuzokubona amanzi nezinhloso zokuhlukana kahle. Ukusebenzisa izilima ngokwesifundo esihle kukhulu kakhulu kwezinkinga zokulawula izinkulungwane ezizokuphatha ngokwezinye emazweni okuhlinza.
Umbuzo
Kufanele ukusampula kwenziwe njani?
Impendulo: Amazwe aqondile asebenzisa ukusampula kwezinkulungwane nezinhloso zokuzilima ngeminyaka yonke, nokuchekwa ngeminyaka yonke kwezinkulungwane eziphatha ngokwezinye noma eziphatha ngokwezinye kakhulu. Ukuchaza kwezinhloso zokuhlukana kubalulekile kunezinhloso zokuhlukana kanye, ngakho-ke ukucheka ngeminyaka eyodwa kuzokubanga isibalo esisodwa. Uma izinhloso zokuhlukana ziyakhupha, kufanele ukucheka kwenziwe ngeminyaka yonke futhi kufanele kuchekwe umkhakha wokuhlukana kabusha ukuze kungavikiwe izinkulungwane nezibheya.
Umbuzo
Iziparti zokubuyisela ziphi ezingafanele ukuba zibe khona ngaso sonke isikhathi?
Impendulo: Izinto eziqinisekile, ezingaqala kakhulu, nezinto ezingabuyiselwa kahle kufanele zibe kusuka kwe-ndawo: izihlangu, izibhlopha zokubhula, izilayini, izibheiringi, izibhelti zokuhamba, nezimeshi zokuskhumba. Amapharti ase-OEM asinda amathuba okwakhiwa ngokuzenzakalelayo futhi asindisa ukubuyiselwa kahle. Isistimu sokubuyisela kwe-min-max isindisa ukungabikho kwezinto noma ukubuyiselwa kahle kakhulu. Ukulandela umbhali wamapharti ngalunye umshini usindisa ukuthenga amapharti angafani nangokuthatha isikhathi esingasemthwakweni.
Umbuzo
Ukukhombisa imiphumela yokusebenza kungashintsha ukugcina okuphakanyisiwe?
Impendulo: Ukukhombisa imiphumela yokusebenza kunciphisa ukugcina okungafanele kwezinye izinto kodwa akakhiphi inkinga yokugcina okubalulekile. Ukuchaza ukuvibrasi nokuchaza ukuthempurechura kubona izinkinga kuqala, kodwa ukugcina okuhlanganisa ukugcina, ukugcina okuhlanganisa ukugcina, nokugcina okuhlanganisa ukugcina kufanele kwenziwe ngokuphakanyisiwe. Ukugcina kwe-Crusher Plant kusebenza kahle uma izisignali zokubhekisa kubeka isikhathi sokugcina ngokuphakanyisiwe kodwa izintaski ezibalulekile ziyagcina ngokuphakanyisiwe. Lokhu kabili kusindisa lokhu kabili.