Isikhombisa Sekhono Esisihlukileyo Sokusebenza Ngokwesibili

Kungani Kuchọnisa Isikhombisa Sekhono Esisihlukileyo sokusebenza Ngokwesibili?

Amachrusha amahambisayo e-cone ayishintsha indlela esiyakhuluma ngayo ngokwenza ukugcina okwesibili ngokuthi kuzokwenzwa ngokupheleleyo ukuthi kubhekwe izinkampani zokugcina. Amachrusha okwesibini abhekise amaphakathi amakhulu ku-mabili amancane, kodwa amachrusha amahambisayo e-cone ayenza ngaphezulu kwalokho. Ayagcina izinto ezigcinwe kwanasezantsi kuqinisekisa ukuthi zibe nesayizi esifanayo esingaba yinkimbinkimbi ekukwenzeni kwemithombo emihle nezinkampani zokwenza izindlebe zemilonga. Uma izinkampani azikho nesayizi esifanayo, kuyadlula umkhawulo wokubeka kwezinto ezizokwenziwa ngazo. Lezi zinhlobo zezinhlobo zisebenza ngokusebenzisa izikhumba zabo zokugcina e-cone ezisodwa izinto phakathi kwezinye ezihambayo ezibizwa ngokuthi i-mantle nezinye ezingasodwa ezibizwa ngokuthi i-concave surface. Abashayeli abaningi bafunda ukuthi kunezinhlobo zokugcina ezinamathuba okususa ama-3 ku-5 uma besebenzisa lezi zinhlobo, okusho ukuthi kunezinkampani eziningi ezisodwa noma ezincane ezisodwa kulezi zinhlobo zokugcina. Ngokuthi kunezinhlobo zokugcina eziningi zokugcina, amakompani amaningi abhala ukuthi abadinga ukugcina okungu-30% kancane kuma-impact crushers. Lokhu kubhekisa kumalungelo okufana nokuthi kubhekisa kumalungelo okufana nokuthi kubhekisa kumalungelo okufana nokuthi kubhekisa kumalungelo okufana nokuthi kubhekisa kumalungelo okufana nokuthi kubhekisa kumalungelo okufana nokuthi kubhekisa kumalungelo okufana nokuthi kubhekisa kumalungelo okufana nokuthi kubhekisa kumalungelo okufana nokuthi kubhekisa kumalungelo okufana nokuthi kubhekisa kumalungelo okufana nokuthi kubhekisa kumalungelo okufana nokuthi kubhekisa kumalungelo okufana nokuthi kubhekisa kumalungelo okufana nokuthi kubhekisa kumalungelo okufana nokuthi kubhekisa kumalungelo okufana nokuthi kubhekisa kumalungelo okufana nokuthi kubhekisa kumalungelo okufana nokuthi kubhekisa kumalungelo okufana nokuthi kubhekisa kumalungelo okufana nokuthi kubhekisa kumalungelo okufana nokuthi kubhekisa kumalungelo okufana nokuthi kubhekisa kumalungelo okufana nokuthi kubhekisa kumalungelo okufana nokuthi kubhekisa kumalungelo okufana nokuthi kubhekisa kumalungelo okufana nokuthi kubhekisa kumalungelo okufana nokuthi kubhekisa kumalungelo okufana nokuthi kubhekisa kumalungelo okufana nokuthi kubhekisa kumalungelo okufana nokuthi kubhekisa kumalungelo okufana nokuthi kubhekisa kumalungelo okufana nokuthi kubhekisa kumalungelo okufana nokuthi kubhekisa kumalungelo okufana nokuthi kubhekisa kumalungelo okufana nok......

Kukhona ukuthi lapho kusebenziswa isithuthi sokugcina esikhulu se-granite noma se-limestone esiphakanyisiwe kuzo izindawo ezingaphezulu, ukuthatha isikhathi sokusebenza kusiza kakhulu ngoba akukho inkinga yokuhambisa izinto phakathi kwezinye izindawo zokuprosesa. Izinhlelo eziphakanyisiwe kumazwe (track mounted systems) zingahambiswa kusuka ekupheleni kwesinye indawo ekupheleni kwesinye ngaphansi komzuzu wamashumi amabili nesibhakathini ngaphandle kokuthatha izinto kusukela kwezinye, okusho ukuthi abasebenzi bangasebenza ngemipile eminingi noma baphinde bamenye izindawo zokuvula izinkambo (quarries) njengoba kufanele. Ukufaka izinqumo zokuchitha (crushing) nezinqumo zokuhlola (screening) kusuka kumkhono omunye kusiza izindawo ukukhipha izihluzi zokuhambisa (conveyor belts) nezindawo zokuhambisa (transfer points) ezizimele ukuthenga isifuel futhi zidala umthwalo wamandla we-dust. Ukuphakanyiswa kwezindawo zokusebenza zezinkambo ezingaphezulu (hard rock operations) kubonisa ukuthi ukusebenza ngendlela eyodwa (mobile) kunciphisa ukuthenga ngamalitha ngaphansi kwe-12% kuya kwe-19% kulokho okwenziwa ngokuthi kusebenziswa izinhlelo ezingaphansi (fixed setups).

Izindlela Zokuphakamisa Ukusebenza Zokuchitha Ngendlela Eyodwa (Mobile Cone Crushers)

Ukuthola Ukuchitha Okuphelele Futhi Ukubuyisana Kwesilingi Somphakathi

Imishini yanamuhla yokuchoboza ama-cone ingachoboza itshe le-limestone ngezinga lokuchoboza elifinyelela ku-6:1 kuyilapho igcina izinto ezichotshoziwe zibonakala zinobunjwa obufanayo. Iningi lokukhipha ligcina linokufana okungaphezu kuka-95% ngendlela ehlanganisiwe. Lolu hlobo lokulawula lubaluleke kakhulu lapho kusetshenziswa izinto ezidinga ukucaciswa okuthile, njengemixube kakhonkolo nemixube ye-asphalt. Lapho amatshe ephuma engahlelekile esikhundleni sokuba abe mahle futhi abe ngamakhubuku, akha izikhala ezingenalutho phakathi kwawo. Lokho kusho imikhiqizo yokugcina ebuthakathaka nezindleko eziphakeme ngoba kudingeka izinto eziningi ezibopha izinto ukuze konke kubambane. Imishini emisha iye yathuthukisa amakamelo angaphakathi nezimo ezenza abasebenzi bakwazi ukulungisa ukuthi izinto ziqhekeka kahle kangakanani lapho zisebenza. Futhi azilahlekelwa ijubane lokukhiqiza, okwenza lezi zinsimbi zidingeke ukuze zihlangabezane namazinga embonini ngqo ezindaweni zokwakha ngokuvumelana nezidingo ze-ASTM C33 noma izincazelo ezifanayo zaseYurophu.

Ukuvikelwa Kwamanzi, Ukususwa Kwensimbi Okuzenzakalelayo, Nokwenza Okuhle Kakhulu Umthwalo

Lapho izinhlelo ezihlanganisiwe ze-hydraulic zithola okuthile ezingakwazi ukukuchoboza njengensimbi yokugcoba, ziqala ukusebenzisa lawo mavulandi okudambisa ngokushesha cishe ngemilisekhondi nje ngemva kokugcwala ngokweqile. Lokhu kusebenza ngokushesha kuvimbela izinkinga ngaphambi kokuba ziqale, kusindisa imishini ezintweni ezinjengama-shaft abambekile noma ama-liner alimele okungenzeka ukuthi ayezolimala. Ngaphandle kwalezi zinyathelo zokuphepha, izinhlelo zokuqapha ezihlakaniphile zihlale zilungisa amapharamitha ahlukahlukene. Zilungisa ijubane lomshini wokuchoboza, zishintshe izilinganiso zamabanga phakathi kwamapulangwe okuchoboza, futhi zilawule amazinga okuphakela ukuze konke kuqhubeke kahle ngaphandle kokuchitha amandla. Waba yini umphumela? Izitshalo zibona ukwehla cishe kuka-15% kwezindleko zikagesi uma kuqhathaniswa nezindawo ezindala ezihleliwe. Okuhle nakakhulu, ukukhiqiza kuhlala kuhlale kungamathani angu-150 kuya kwangu-400 ngehora kungakhathaliseki ukuthi izinto ezifakwayo zinkulu kunokujwayelekile noma zinamazinga aphezulu omswakama.

Ukuhambisana Kwemisebenzi: Ukugcina, Ukuphuma Nangapha, Nokuhlanganiswa Kwesithuthi

Ukubuyisa Kusukela Emaphakathini Okanye Emaphakathini Wokugcina Ngokushesha Ngaphandle Kokugcina

Amachrusha amahlezi we-cone angafuni izinsiza zokuphatha kahle futhi angakhokwa kusukela ekhaya elithile ekhaya elinye ngokushesha kalesikhathi. Ngaphandle kokuthatha iminyaka njengoba kwenza ngalesikhathi, izimpahla manje zihambisana phakathi kwezindawo noma kwezindawo zokugcina ngamahora ngokushesha ngokusebenzisa izitrayela zezinkulungwane ezincane. Lokhu okuchaza ukuthi kufuna ukuthi kubhekene nezindlela zokusebenza ngokushesha xa kubhekene nezindlela zokusebenza zokuphatha, izindawo zokuhlanganisa izinto ezingaphansi kwezinsizakaleni zokuphatha kwezinsizakaleni, noma izindawo zokuhlanganisa izinto ezingaphansi kwezinsizakaleni zokuphatha kwezinsizakaleni. Abasebenzi besebenzisa izimpahla zabo zemithoni engu-300 ngamahora angaphezu kwezimbili, okuyisiphumo sokuthi kunciphisa isikhathi sokungasebenzi kakhulu futhi kusetyenziswa ngokushesha izimpahla zokusebenza. Ukuthi kungakhokwa kusukela ekhaya elithile ekhaya elinye ngokushesha kuyisiphumo sokuthi kusetyenziswa ngokushesha ukuthi kutholakale ngokushesha kwezimpahla zokuphatha kwezimpahla. Kunciphisa izinto ezingaphansi kwezinsizakaleni zokuphatha kwezinsizakaleni, okuyisiphumo sokuthi kunciphisa izindlela zokugcina futhi kunciphisa izitrayela ezingaphansi kwezindawo zokusebenza ngokulingana nokuthi kuzoba yizindlela zokusebenza zokuphatha.

Izinketho zokusebenza ngokwezimodhuli zokuphatha kanye nezinketho zokuthumela ukuthi kutholakale ngokushesha kwezimpahla zokuphatha kwe-150–400 tph

Izinketho zokuphehla ugesi ezitholakalayo namuhla zihlanganisa kokubili ama-diesel-electric hybrids namamodeli e-diesel adonsa ngokuqondile, avumela opharetha ukuba bakhethe ukuthi yikuphi okusebenza kangcono kuye ngokuthi basebenza kuphi. Imithetho yendawo ephathelene nokukhishwa kukagesi, ukutholakala kwamanethiwekhi kagesi, nemikhawulo yomsindo konke kuyayithinta leyonqumo. Uma kuziwa ekudluliseleni izinto ezinhlelweni zokucubungula, lezi zinhlelo zisebenza kahle nanoma yini ezayo phambi kwazo emgqeni wenqubo. Cabanga ngama-wheel loader noma lawo ma-primary jaw crusher amakhulu angaphambili. Ama-hopper alungisekayo namamojula okuhlola kusengaphambili akhethwayo enza ukuxhumana phakathi kwemishini ehlukene kube bushelelezi kakhulu kunamasistimu amadala. Ezindaweni ezincane ezinjengamadolobha anezakhiwo noma amaphrojekthi okuvuselela, ama-conveyor agobekayo asebenza ngamanzi asiza ngempela ekunciphiseni isikhala esidingekayo lapho kusethwa. Futhi njengoba konke kungalungiswa, uhlelo lusingatha kahle amavolumu ahlukahlukene. Sikhuluma ngamathani angu-150 ngehora emisebenzini emincane njengokudiliza kabusha noma umsebenzi wezingqalasizinda omncane, kodwa ikhula kahle ukuze ikwazi ukubhekana nama-400 tph lapho isebenza emayini emikhulu. Okuthakazelisayo ukuthi naphezu kwalokhu kuguquguquka kwesisindo, umkhiqizo wokugcina ugcina ikhwalithi efanayo kuyo yonke indawo.

Ukubonakaliswa Kwempilo: Ukuhlelwa nokubona Ukuvutha Kwemali kumasevile nezinkulungwane eziphakeme

Umsebenzi wokuhlola: Isikhombisa sika-ZY-MC400 sokugcina amasiphepho asihamba sibeka ubuncinane bekhetsi ngama-37% futhi sibeka ubuncinane bekhetsi yamafueli ngamathoni ngama-19%

Ukuhlola i-ZY-MC400 emayini yamatshe aqinile ezweni lonke kwabonisa imiphumela ehlaba umxhwele kakhulu embonini. Uhlelo lokulayisha ngokweqile lwamanzi lomshini kanye nokususa ngokuzenzakalelayo insimbi yokushayela kwehlisa isikhathi sokuphumula esingalindelekile cishe ngama-40%, okuyinto enkulu kubaphathi bezinkampani. Ngesikhathi esifanayo, lezo zinguquko zokubala isikhathi sangempela zenza ukuba izindleko zikaphethiloli ngethani ngalinye lezinto eziphathwayo zinciphe cishe ngo-20%. Uma sikwenza lokhu ngesimiso esivamile samathani angu-300 ngehora, sizokonga cishe u-$74k ngonyaka ngodizili kanye namahora angu-15 okukhiqiza njalo ngesonto. Nokho, okuphawuleka ngempela ukuthi isebenza kahle kangakanani ekulawuleni ukuguquguquka, ngisho nalapho isebenza nalezo zinto ze-limestone ezinzima kakhulu ezivame ukugqoka imishini eminingi ngemva kokushintsha okumbalwa nje. Lolu hlobo lwentuthuko luyahambisana nalokho abathengi abaningi abaye bakubika muva nje kulo lonke leli bhizinisi. Ama-crusher we-cone mobile ngokuvamile azibuyisela ngokushesha kunamasistimu okuchoboza asezikoleni ezindala futhi avame ukunikeza imbuyiselo engcono ngokuhamba kwesikhathi.

Imibuzo Evame Ukubuzwa

Yini inkimbinkimbi yokuqonda yokusebenzisa isikhumba sokugcina esihambayo?

Izikhumba zokugcina esihambayo zisebenziswa kakhulu ekugcineni kwesibili, ukuthintela izinto ezigcinwe ukuze zibe nendawo eyodwa yezindawo zokugcina ezifanele kumakhasi okuhle nokubhala amasiko.

Kungani izikhumba zokugcina esihambayo zingcono kunezinhloso zezinye?

Izikhumba zokugcina esihambayo zinokukhombisa ukulawula kahle kwezindawo zokugcina, ukunciphisa ukugcina kabusha, nokunciphisa izindleko zomthelela, futhi zisiza ekunciphiseni izindleko zomuntu nomthlela wokusebenza.

Ziyathakelwa njani izikhumba zokugcina esihambayo phakathi kwezindawo?

Izikhumba zokugcina esihambayo zinokuthakelwa phakathi kwezindawo ngemizuzu eminingi usuku lokho ngokusebenzisa izithakeli zemilayibho ezingaphansi, futhi zikhubaza ukunqoba ukuthi kufanele kwenziwe indawo eyodwa yokuhlala kanye nokunciphisa ukungasebenzi kahle.

Yini indawo yokugcina yezikhumba zokugcina esihambayo?

Lezi zikhomba zinokukhombisa izinkambo zomthelela wokusebenza nezinkambo zokuthakela, futhi zinokugcina phakathi kwe-150 ku-400 izintoni ngohora, kusukela kwezindawo zokusebenza nezidingo.